● Able to burn 25-30kg per hour
● Consist of two chambers to ensure significant reduction in emission
● Be capable of temperature in range of 800c to 1000c
● Low maintenance design
● Must be Diesel fuelled
● Need more than 15amp 220- 250V power
● kW Consumption power consumption to be stated
● Onboard or in-built fuel storage storage tank & should use no more than 12L of dies el per hour to burn 25-30kg of waste
● Solid waste reduction in range of 90-97% ( should be routinely achieved)
·         General wastes produced on a daily basis  include paper, plastic, organic materials, boxes, plastic containers, leaves, etc;

·         Total waste produced per day: 10-12 tonnes;

·         Hours of Operation: 10 hours a day;

·         Fuel requirement: Diesel or waste oil preferred but LP gas will be considered;
Fuel options    Oil
Fuel consumption (diesel)    10 litre/hour
Average Capacity    900kg
Diamention: Length (mm)
Width (mm)
Height Excl. Flue (mm)
Door Opening (mm)    2570
1120
1340
1000×1670
Internal Chamber Dimen:
Length (mm)
Width (mm)
Height Incl Flue (mm)
2200
790
790
Operation:
Min. Operation Temprature
Max. Operation Temprature
Residence Time in Second Chamber
Temprature Monitoring
950
1320

2 sec.
YES
Key Features
-Auto ignition
-Automatic control and temprature
-Upto 250 kg per hour
-Thick refratory lining rated to 1600 deg C in main chamber retain heat, increase efficiency
-Heat resistant 5 mm steel
-Stainless steel stack
-12 cm of refractory lining- steel reinforced.
-12 month or 1000 hours waranty
-Heat recovery system
-Wide door for ash removal
-Large top opening lid for easy loading

Incinerators Biological waste disposal system (incinerator)

Incinerator must meet the following specifications:

–       Combustion capacity (kW) = 581 +/-10%

–       Combustion capacity (kcal/h) = 500,000 +/-10%

–       Max. l/h (at approx.. 50% water content) = 100 +/-10%

Further specifications will be provided with the inquiry.

The incinerator shall be fully self contained.

The incinerator plant shall incorporate a control panel for its operation. On the control panel we shall have a visual display of the chamber temperatures. This visual display must control and monitor the incinerator and his performance.

Capacity of destruction in weight shall be 60 Kg/h.

It should be able to operate not less than 10 hours/day

This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…

Design Specification : Types A, B, C, D, and E of medical waste

“PYROLYTIC” combustion, by controlling the gasification of waste.

The incinerator must avoid the release of black smoke and fine dust, during the loadings.

It shall be able to reduce the volume of wastes by 98%.

It shall be able to hold emission in the second burn with gas residence of not less than 2 seconds.

The incineration should be completely free from visible smoke as well as offensive odours.

1.0The primary ignition burner shall providing ignition of the waste to 850 °C and must switch off to conserve fuel.

The primary combustion chamber shall be constructed from heavy steel plate and the unit is internally lined with a complete layer of hote face refractory and high efficiency insulation.

The Internal diameter of the Chimney at least: ? 400 and its height: 8 m

The Volume of the combustion chamber at least: 1.200 L

The Dimension of the door for loading in cm at least: 70×70.

Burner operation should be Automatic On/Off
Fuel?: diesel

Manufacturer to provide  necessary information for the best of  the installation

The control panel shall have all appropriate audible and visual alarms to ensure safe operation.

This incinerator with “PYROLYTIC” combustion must have:
1.A combustion chamber of waste:
oPerfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load
oA burner of lighting which the use is limited to the ignition of waste.
oFrontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.
oThe insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on the outside sheet metal.
o Composition of the refractory;

?Refractory concrete :
. Thickness    : ≥100 mm
. Nature: 42% of Al203
?Insulate in fibrous panels :
Thickness: ≥75 mm
Nature: Calcium silicate.
?Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
Plate of combustion in Carborundum, avoiding the fixing of glass and slags

A chamber of post combustion of gases
oA burner of combustion of gases,
oA device of injection of air allowing a total recombustion of gases,
oA device of air inlet of cooling of waste gases,
oA sheath of evacuation of the gases burnt.
oCarcass in strong sheet steel with support of connection.
oComposition of the refractory;
?Refractory concrete :
?Thickness    : ≥150 mm
?Nature: 65% of Al203
?Insulate in fibrous panel :
?Thickness: ≥85 mm
? Nature: Calcium
oBurner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
oA secondary injection of air to ensure perfect oxygen content.

A control box ensuring the complete cycle of combustion.

Fan:
oElectro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle.
Controls and regulations:
Control box watertight to dust, including:

A switch circuit breaker for each engine (ventilators and burners).
A timer with adjustable temporization for the regulation of each burner.
A regulator with digital watching for the temperature of combustion.
A regulator with digital watching for the temperature of post combustion.
Electric box

The secondary combustion chamber must destroy the contaminant product and must resist to high temperature(1100 °C)

Process Filtering system: Scruber to be mentionned as optional

SMART ASH INCINERATORS FOR THE DISPOSAL OF HAZARDOUS WASTE
?    Quantity: 20 units
?    The Incinerator works with a 55 gallon open ended steel drum
?    The unit operates without fuel and used only 120v or 220v electricity for the blowers
?    Unit is capable of burning oil contaminated waste and medical wastes with a moisture content of 0 to 15%
?    Each unit is supplied with two steel drums, so that a spare is available
?    Each unit to be supplied with recommended spare parts
?    Warranty – minimum 12 months from receipt and acceptance
?    Instruction manuals to be provided in French and English

HAZARDOUS WASTE TO BE INCINERATED

Hazardous Solid Chemicals
Different types of combustible solids, used textiles, grease and toner cartridges, chemicals for water purification and  photographic consumables, and plastic material, empty metal/ plastic cans that still contain remnants of hazardous materials, oil absorbent

Hazardous Liquid Chemicals
Mainly different types of Acid, Paint, Varnish, White Spirit, Aromatic-Less Solvents, Synthetic Liquid For Brake Systems, Aircraft De-icing Liquid, Hydraulic And Compressor Oil, Freon used in some older refrigeration units, Insecticide Liquid/Spray, Air Refresh Spray and other similar chemicals

Contaminated Fuel
Mainly diesel or gasoline contaminated by water or solvents

Used and/or Contaminated Oil
Used motor oils and/or mineral oils unfit for their originally intended use. Mainly motor/gear box oil (approx. 80%) contaminated by a  mixture of white spirit and acetone (approx. 5%) hydraulic liquid (approx 5%)

Contaminated Water
Waste oils/water, leaches, hydrocarbons/water mixtures, emulsions and leachate

Contaminated Soil
Soil polluted by oil fuel of chemicals,
Soil polluted that has to be recycled in landfill,
Soil treated and replaced on site

Oil Contaminated Solids
Rags, absorbents, cardboard, oil and fuel filters, air filters are not considered as hazardous materials

Electronic Waste
Waste electrical or electronic appliances or assemblies, including printed circuit boards containing toxic material and/or heavy metal and/or emitting low radiation

Used Battery Cells
Dry battery, ups battery or other types unsorted waste batteries/battery cells, containing materials that are hazardous

Used Lead Acid Batteries
Waste lead acid batteries, drained/ un-drained and whole or crushed

Hazardous Medical Waste
Clinical and related waste arising from medical, nursing or similar practices and waste generated in clinics during the investigation or treatment of patients (bio hazard)

Expired Drugs Solid
Waste pharmaceuticals, drugs and medicines, including sensitive medicines

Expired Drugs Liquid
Waste liquid pharmaceuticals, different type liquid chemicals for treatment, medical grease and paraffin based expired medicines

Expired and/Or Contaminated Food
Spoiled fresh food or unusable meal ready to eat meals (MRE’s) dry food

Burring Capacity     100 / 200 KG/ hr    Please write your offer here
Number of Burner     02 Nos    Please write your offer here
Incinerator Type     Dual Chamber
Primary Chamber
Secondy Chamber    Please write your offer here
Incinerator Design    Controlled Air     Please write your offer here
Fuel to be used     Natural Gas / Deisel     Please write your offer here
Loading System     Manual / Batch Type    Please write your offer here
Warmer Time     20 minutes     Please write your offer here
Type of Paint    Heat Resistance enamel paint     Please write your offer here.1.       Petrol: diesel

2.       Consumption: 8-10liter/hour

3.       Capacity: to cremate (carrion and spoils) 350-400kg/hour

4.       Temperature: 900-1350?C

5.       Operation temperature: -30~40?C

6.       Incinerator weight: 1800-2000 kg

7.       Volume: 0.70-0.80m/cube

8.       Exterior dimension: 1.4-1.6*1.0-1.15m (L*W)

Supply, installation and testing of medical waste incinerator with a capacity of 75 kg / hr gas (LPG) complete with all accessories and consequently with the chimney in accordance with the technical specifications and conditions of public health
make a room for the incinerator that  accommodate three incinerators as in item 3.1.1 and attached to the  incinerator room   waste store that accommodate waste for a period of seven days and all the constructions of reinforced concrete with  preparingg  incinerator building  and store with all the work of wiring, electrical and lighting systems, water supply and sanitation
supply incinerator building and the waste warehouse with   a fire extinguish sprinkler system depends on the source of the water from network of teh general site , as well as a fire alarm system contains sensors for heat, smoke and  this system is linked with the hospital fire alarm systems
Supply, installation and testing of the ventilation system of the  incinerator room and the warehouse with  fans ROOF TOP EXHAUET FANS providing them with filters with high efficiency (HEPA FILTER ride to pull fans with taking the air change rate of 5 times per hour with streams and air required grilles
Supply, installation, testing separate conditioning unit for  waste repository DUCTED SPLIT UNITES and capacity sufficient to maintain the internal temperature at 14 degrees Celsius in summer and winter
Supply, installation, testing  of the cooling store of  insulated  prefabricated walls   inside the waste  room with a capacity of   35 cubic meters to save the medical waste at a temperature of zero Celsius till  burning  including the  cooling unit and all accessories
HAZARDOUS    wood
play wood
petroleum residual waste
hydraulic hose system
calcium hydroxide bags
bags or wooden boxes containing cyanide
medical waste
filters
pharmaceuticals
NO HAZARDOUS    sawdust
plastic
plastic and textil awnings
wood
plastic tubs
rubber
sanitary waste
EPPs
plastic bags
construction residual
contaminated rags or towels
plastic or packing of food
polyestirene dishes, glasses, spoon, fork, etc.Capacity incinerator medical waste to high combustion temperature
With a smokeless device to protect the environment and with two combustion chambers equipped with gas burners or oil
-incinerator to burn large volume pieces of 70 cm
deviation: Automatic Control System
-destructive capacity from 20 to 30 kgs
First-room / Temperature = 900 ° C combustion
2nd bedroom / Temperature = 1200 ° c afterburner

Large incinerators – INDUSTRIAL INCINERATORS – specs below.

2.) Size requirement for the incinerators is 750 — 850 kg capacity

3.) The bum rate should be 80 LL 100 kg/ hour.

4) The primary chamber shouId have an operating temperature of 900 -1200 degree C.

5) The incinerator should hate a high temperature secondary chamber and 2 second gas
retention time at 850- 1150 degree C so that it is suitable for high risk materials.

6). The incinerator should have temperature monitoring and thermostat control for ease of
operation and assurance of bum temperature to confirm correct operation.

7). The incinerator should be capable of burning any of the hazardous wastes listed in the
subsequent section.

8) The incinerator should be capable of burning diesel oil and should include a larger fuel
tank (10-500 litres) and generator (3 –40 kV) set that can be carried on the trailer with the
incinerator so that the unit requires no external electrical power supply.

9.) The incinerator should be trailer mounted so that it is a po

Hazardous Waste to be Incinerated

Hazardous solid chemical:

Different types of combustible solids, used textiles, grease, and toner cartridges, chemicals
for water purification and photographic consumables and plastic material, empty
plastic/metal cans that still contain remnant hazardous material, oil absorbent.

Hazardous liquid chemical:

Mainly different types. of Acid, Paint, Varnish, Acetone, White Spirit Aromatic-less
Solvents, Synthetic Liquid for Break Systems, Aircraft De-icing Liquid, Hydraulic and
Compressor oil, Freon, used in some older refrigeration units, Insecticide liquid/spray, air
refresh spray and other similar chemicals.

Contaminated fuel:
Mainly diesel or gasoline contaminated by water or solvents.

Used and/or Contaminated oil:

Used motor oils and/or mineral oils unfit for their originally intended use. Mainly motor
and gearbox oil (approximately 80%) contaminated by a mixture of white spirit and acetone (approximately 51%), hydraulic liquid (approximately 5%).

Contaminated water:

Waste oilshvater, leaches, hydrocarbons/water mixtures, emulsions and leachate.

Contaminated soil:

Soil polluted by oil, fuel or 11 chemicals.
Contaminated soil polluted by chemicals that has to be recycled in landfill.
Contaminated soil—treated and replaced on site.

Oil Contaminated Solids
Rags, Absorbents, Cardboard, oil and fuel filters, air filters are not consider as hazardous materials.

Electronic waste:

Waste electrical or electronic appliances or assemblies, including printed circuit boards,
containing toxic material and/or heavy metal and/or emitting low radiation.

Used battery cells:

Dry battery, UPS battery or other types, unsorted waste batteries/ battery cells, containing
materials that are hazardouy.

Used lead-acid batteries:
Waste lead-acid batteries, rained/un-drained, and whole or crushed.

Hazardous medical waste:

Clinical and related waste, arising from medical, nursing or similar practices and waste
generated in clinics during the investigation or treatment of patients (bio hazard).

Expired drugs, solid:

Waste pharmaceuticals, drugs and medicines, including sensitive medicines.

Expired drugs Iiquid:

Waste liquid pharmaceuticals, different type liquid chemicals for treatment, medical
grease, and paraffin based xpired medicines.

Expired and/or contaminated fod:

Spoiled fresh food or unusable MRE’s (Meal Ready for Eat – dry food)

Onsite Training and Assem Option for Industrial Incinerators

I. The bidders should includ 1a price in their offer for training in a central location ( Goma or
Bukavu) approximately 15 staff in the operation and maintenance of the
equipment.

Smart Ash Incinerators

1. Size requirement for the incinerators is that the unit works with a 55 gallon open ended
steel drum.
2. The unit should operate wit. no fuel and use only 120V or 220V electricity for the blowers.
3. The unit should be capable of burning oil contaminated wastes and medical wastes with a moisture content of 0-15%J
4. Each unit should come witH two steel drums, so that a spare drum is available.

Spare Parts Option
If there are any vendor suggested spare parts , that list and price should be included as an option in the offer.

Waste calorific value : 4000KCAL/KG
Moisture Content : 10-25%
Nominal Capacity : 50Kg/Hour batch load
Secondary Chamber : 2 Seconds @ 850degrees C
The primary combustion chamber must ensure minimum exit temperature is not less than 850 degrees C.

INSULATION
Calcium Silicate
Limiting Continuous service limit 1000 degrees C.
Thickness 25mm

THROUGHPUT
50kg/hour at a nominal calorific value of 4,000 kcal/kg and an average bulk density of 120kg/MCubed for general waste and 160kg/MCubed for health care waste.All types of chemicals substances (Biocides) that utilized for Oil operation sites (water base Drilling, oil operating facilities for the corrosion and others: The examples of the biocides are “WS-36, HAI-85M, SODA ASH, DSMA, MICRO MATRIX, CALCIUM CARBONATE FINE, BARAKLEAN, GILSONITE, MIXED WASTE SOIL CHEMICALS, ZINC CARBONATE, CAUSTIC SODA, ENVIROTHIN, BARAZAN D,..etc) as well as the substances are liquid and solid.

2. In regards to the quantity of burning the waste, it could be 200 – 500 kg per hour.

3. Our Operational time can be in Day and can be at night.

4. Can you please give me the cost of unit operated with Diesel  and Gas.The primary combustion chamber is the main structure of the incinerator, fabricated from mild steel plate and stiffened with rolled steel sections. It is carried from the floor level on a substantial steel support frame. Internally the shell is lined with calcium silicate insulation and a hot face combination of super duty brickwork or high strength castable.
The primary combustion chamber must ensure minimum exit temperature is not less than 850°C.
One Manual Load Incinerator comprising:
·???????? Manual Loading door
·???????? Horizontal solid hearth, refractory lined primary combustion chamber. Approximate dimensions 800 mm diameters x 2100mm long
·???????? Full sized bulk load/ash removal door
·???????? 1 off diesel-fired ignition burner — temperature controlled
·???????? 1 off combustion air supply fan and distribution system, automatic control
·???????? High capacity secondary combustion chamber with residence time not less than 2 seconds @ >850°C
·???????? 1 off diesel-fired afterburner — temperature controlled
·???????? Control panel — automatic operation
e????? Temperature indication primary and secondary chambers 0-1200°C
e????? Refractory lined flanged chimney to a height of 10M above ground level

Primary chamber – Consists of a monolithic high grade refractory concrete with high grade insulation backing, . Utilising a refractory hearth or equivalent for continuous ash removal.

Secondary Chamber – Consists of high density, low thermal mass refractory ceramic fibre with an innovative low emissivity protective coating. bio medical waste treatment plant ( Incineration )with panel.

SOLID WASTE INCINERATOR    Feeding Capacity:    200 to 220 Kg.
Burn Rate *    60 Kg / hr
Ingredients to be burned    Cotton, Rubber, PVC Sheets, PE Gloves, Oil, Plastic Bottles, Paper etc.
Chambers *    Dual Chamber.
1: Primary Controlled Air
2: Secondary Excess Air
Temperature Monitoring    Required
Temperature Control to Primary & Secondary Chambers    Required
System Status & Alarms    Required for all necessary parameters.
Fittings & Accessories    Complete Package is required ( Including Nozzles & Flanges etc.)
Installation Requirements.    As low as possible . Almost Plug & Play type.
Dimensional Sketch, Operation & Installation Manuals.    Required
Off – Gas System    Required
Heat Insulation    Required for indoor installation
Delivery    Karachi Sea Port – Pakistan

The details of Components of incinerator is as follows:
Component Name        Features                 Range.
Primary Chamber    Temperature Required*    800 – 1000 deg C.
Heating Source    Natural Gas

Secondary Chamber    Temperature *    1100 – 1300 deg. C
Heating Source    Natural Gas + Propane or Fuel Oil as an additional source
Off – Gas Residence Time     2 Seconds.
Refractory Material    Material *    Alumina ( 56 – 80 % Pure )
Lining *    SS 316L
Life Span *    10 – 15 years.
Rating Temperature    1600 – 1800 deg. C
Media    Slightly acidic
Insulation    Material    Ceramic Fiber
Thickness    25 “ minimum
Feeding & Ash Removing     System    Air Tight ventilating locked doors ( Feeding from Top will be preferred)
Spares    Required for 5 Years trouble free operation